Site Preparation: Clear the site, level the ground, and establish access routes.
Foundation Work: Lay the foundation, including excavation, formwork, and concrete pouring.
Structural Construction: Erect the Astra Construction Roadmap: From Construction to Start-Up
Pipiping and pipeline: welding, installation of all types AG anf UG piping .
Mechanical, Electrical, and Instrumentation (MEI) Installation: Install essential systems such as mechanical equipment, electrical wiring, and instrumentation controls.
Architectural Finishing: Complete interior and exterior finishes, including walls, ceilings, floors, windows, and doors.
Pre-Commissioning Phase
System Inspection and Testing: Verify the integrity of all installed systems, including mechanical, electrical, and instrumentation systems, through inspections and testing.
System Flushing and Cleaning: Clean and flush pipelines and equipment to remove any debris or contaminants that may have accumulated during construction.
Calibration and Configuration: Calibrate and configure all equipment and control systems to ensure they operate according to design specifications.
Documentation and Training: Prepare and review all necessary documentation, and provide training to operations and maintenance staff.
Commissioning Phase
Functional Testing: Conduct comprehensive tests on individual systems to ensure they function correctly and safely.
Inter-System Testing: Test the interaction between different systems (e.g., mechanical, electrical, and instrumentation systems) to ensure seamless integration.
Operational Readiness: Ensure that all systems are fully operational and meet the design criteria and safety requirements.
Ongoing Commissioning Support: Provide continuous support throughout the commissioning process to address any challenges and optimize system performance.
Start-Up Phase
Initial Start-Up: Begin operations with close monitoring to identify and resolve any issues.
Performance Verification: Monitor and verify the performance of all systems under normal operating conditions.
Handover to Operations: Formally transfer control of the project to the operations team, ensuring all systems are fully operational and staff is trained.
Ongoing Start-Up Support: Continue to provide expert support throughout the start-up phase, ensuring smooth operation and addressing any emerging issues.